Plain Wool Blanket
Description
Technical Parameters
Plain Wool Blankets are masterfully woven from selected long-staple virgin wool fibers, featuring a solid-color aesthetic that emphasizes structural uniformity and classic textile heritage.
Technical Specifications & Product Data
|
Parameters |
Specification Details |
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Material Composition |
100% Virgin Highland Wool (Available in 100% Merino or custom Wool/Nylon utility blends) |
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Weave Construction |
Balanced Plain Weave or High-Density 2/2 Twill Weave |
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Fabric Weight Range |
380 GSM - 600 GSM (Custom weights engineered for specific climate profiling) |
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Fiber Diameter |
24 - 27 Microns (Standard utility/premium comfort grade) | Merino lines available at less than 21.5 Microns |
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Tensile Strength |
Warp: Greater than or equal to 350 N | Weft: Greater than or equal to 300 N (ISO 13934-1 High-Strap Durability) |
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Colorfastness to Light |
Grade 4.5 Plus (Blue Wool Standard / ISO 105-B02) - Engineered for harsh outdoor exposure |
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Edge Finish Styles |
High-density merrow overlock stitching, parallel lockstitch hems, or 100% polyester satin borders |
OEM/ODM Customization Capabilities
Dye-To-Match (DTM) Color Matching: Accurate reproduction of your custom corporate palette or military specification color code via digitized spectrophotometer matching (Delta E less than 1.0).
Custom Identification Marks: Permanent options including continuous jacquard-woven text stripes, or heat-stamped leather branding patches.
Industrial Labeling and Finishes: Customized NATO-stock number (NSN) tracking labels, flame-retardant care tags, or waterproof heavy-weight retail packaging sleeves.
Supply Chain, Shipping & Packaging
Commercial Packing: Compressed flat-packing in waterproof woven sacks or heavy-duty 5-ply export cartons to maximize container space.
Logistics Frameworks: Fully adapted for FCL/LCL maritime cargo, air cargo, and Amazon FBA or 3PL warehouse routing with full palletizing.
Predictable Lead Times:
Stock Swatches: 2–3 business days.
Custom Samples: 5–7 business days.
Mass Production: 25–35 days post-deposit and sample approval.
Why Partner With Us?
Production Capacity: 150,000 pieces/month via high-speed projectile looms and automated washing lines.
Low MOQs: 500 units for custom dye requests; 100 units for active running stock.
90-Day Warranty: Full replacement or account credit for any weaving splits, color mismatches, or weight deviations.
Quality Assurance & Compliance
OEKO-TEX® Standard 100: Certified under Class I (safe for babies and direct skin contact), guaranteeing zero toxic chemicals, formaldehyde, or heavy metals.
Global Recycled Standard (GRS): Available options using certified recycled wool or rPET eco-fleece for sustainable consumer markets.
Strict In-house QC Matrix: Implementing AQL 2.5/4.0 standards with mandatory 100% inspection on fabric flaws, needle detection, and stitching strength.
FAQ
Q: What is the average fiber diameter (micron count) used for your plain utility wool blankets?
A: Our standard plain wool blankets use a fiber micron range of 24 to 27 microns. This specific diameter offers the optimum threshold for commercial usage: it yields excellent tensile strength and high durability against heavy friction while preventing the coarse roughness found in low-grade industrial wool.
Q: Wool blankets often suffer from shrinking. What is your fabric's dimensional stability?
A: We subject all woven fabrics to a commercial pre-scouring and relaxation process during finishing. This locks the fiber structure, limiting residual shrinkage to less than $\pm 3\%$ when dry cleaned or washed according to professional textile care guidelines.
Q: Can your factory handle specialized military or government tender requirements?
A: Yes. We have specialized production lines engineered for military specifications (Mil-Spec). We can customize blankets to meet specific parameters for weight, breaking strength, heat retention, and specialized infrared reflectance (IRR) or colorfastness protocols requested in government tenders.
Q: How do you manage to eliminate the natural smell of raw wool?
A: Our raw wool goes through a triple-scouring wash cycle utilizing industrial, eco-friendly degreasing agents to extract organic dirt, suint, and excess lanolin. By stabilizing residual lanolin content below 0.5%, we eliminate strong sheep odors while maintaining wool's natural softness.
Q: Is it possible to get a custom satin ribbon border or specific decorative stitching?
A: Yes. We provide comprehensive edge tailoring. You can specify wide polyester satin borders, contrast-color wool yarn whipstitching, or heavy-duty industrial merrow overlocking depending on your target market's aesthetic preference.
Q: How many standard 500 GSM wool blankets can fit inside a 20ft and 40ft HQ container?
A: When using our optimized high-compression packaging configurations, a 20ft container can accommodate approximately 6,000–7,000 pieces, while a 40ft HQ container can hold up to 14,000–16,000 pieces, depending on the final dimensions of the blanket.
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